Can AR work on my factory floor in Bengaluru?

Yes, we design for industrial conditions — dust, heat, noise, glare. HoloLens 2 and RealWear are IP-rated for industrial use. We test all AR solutions in real factory environments before deployment, ensuring reliable performance in harsh conditions typical of Bengaluru manufacturing plants.

How much does factory floor AR cost?

POC starts from Rs.5-10 lakhs, pilot deployment Rs.15-30 lakhs, and full-scale rollout Rs.30-80 lakhs+ depending on number of workstations and complexity. This includes hardware recommendation, software development, 3D content authoring, integration with your existing systems, training, and ongoing support.

What hardware do I need for industrial AR?

Depends on use case. Tablets for maintenance and inspection (cheapest entry point). HoloLens 2 for hands-free assembly guidance. RealWear for harsh environments with voice control. We recommend hardware based on your specific factory conditions, budget, and use case requirements — and can run a comparative pilot.

Can AR pull data from our ERP/SAP system?

Yes, we integrate with SAP, Oracle, custom ERP, MES platforms (Siemens, Rockwell), and IoT platforms. Live data flows into AR views in real-time. We build middleware connectors and APIs to pull work orders, parts data, maintenance schedules, and sensor readings directly into the AR experience.

How long to deploy AR on a production line?

POC in 4 weeks, pilot on one production line in 2-3 months, full factory rollout in 4-6 months. We start with highest-impact use cases — typically assembly guidance or maintenance procedures — prove ROI, then scale. Agile methodology with regular demos every sprint.

Will workers accept AR on the factory floor?

Our designs prioritize simplicity. Large icons, minimal text, step-by-step flow. Workers typically adopt AR within 1-2 days of training. We include change management support, run hands-on workshops with your teams, and iterate on UI based on real worker feedback during pilot phase.

Can AR replace paper work instructions?

Yes, and it's significantly better. AR instructions are always current (updated centrally from one source), include 3D visualization overlaid on the actual workpiece, are contextual to each step, and capture completion data automatically. No more outdated binders, no more version control issues, full traceability built in.

What ROI can I expect from industrial AR?

Most clients see ROI in 12 months through: 90% fewer assembly errors, 50% faster new worker training, 30% reduced equipment downtime, elimination of paper manual printing and distribution costs, and reduced travel costs from AR remote assistance. We build a business case with you before starting.

📍Bengaluru, Karnataka

🏭

Factory & Industrial AR Experts

Factory Floor AR & Industrial AR Solutions in Bengaluru

Need AR assembly guidance on your production line? Digital twin overlays on your factory equipment? Remote expert assistance for multi-site maintenance? We build industrial AR solutions in Bengaluru for manufacturing, aerospace, automotive, and precision engineering.

From HoloLens 2 hands-free assembly guidance to RealWear voice-controlled maintenance, from tablet-based quality inspection to full digital twin AR visualization — we deliver Industry 4.0 AR that reduces errors 90%, cuts training time 50%, and pays for itself in 12 months.

Get a Free Industrial AR Consultation

Factory Floor AR Industrial AR Solutions Bengaluru

🥽 HoloLens

🏭 Factory AR

🌐 Digital Twin

Why Build Industrial AR in Bengaluru?

✈️ Aerospace & Defense Hub

HAL, ISRO, Boeing, Airbus supplier network. Deep domain expertise in precision manufacturing AR. We've built AR solutions for aerospace-grade assembly and defense compliance environments.

🏭 Industry 4.0 Leaders

Bengaluru companies are early adopters of smart factory tech. Our AR integrates with existing IoT and MES platforms — Siemens, Rockwell, SAP, and custom SCADA systems you already run.

🚀 Hands-On POC in 4 Weeks

Visit our Bengaluru lab to see AR demos on your actual CAD files. We'll build a working proof-of-concept on your factory floor in 4 weeks — real hardware, real data, real results.

30+

Industrial AR Projects

90%

Error Reduction

50%

Faster Training

12 Mo

ROI Timeline

Industrial AR Use Cases We Build in Bengaluru

From AR assembly guidance on production lines to digital twin visualization and AR remote assistance — every use case is built for real factory floor conditions in Bengaluru's manufacturing ecosystem.

AR Assembly Guidance for Production Lines

Step-by-step 3D instructions overlaid on workpieces. Workers see where to place bolts, which tool to use, torque values. Supports complex multi-step assemblies. Reduces errors 90%, speeds up new worker training 50%. Works on HoloLens 2, tablets, and AR smart glasses.

AR Maintenance & Repair Procedures

Overlay service manuals, exploded views, and repair sequences on actual machines. Technicians see which panel to open, what to disconnect, and in what order. Integrates with maintenance schedules from ERP. Reduces mean time to repair by 40%.

AR Remote Expert Assistance

Field tech wears AR glasses, remote expert in Bengaluru sees the same view. Expert draws arrows, circles, annotations in real-time on the tech's display. Resolves issues 70% faster. Saves travel costs for multi-site manufacturers. Perfect for supporting plants across India from Bengaluru HQ.

Digital Twin AR Visualization

See live sensor data (temperature, vibration, pressure, RPM) overlaid on physical machines. Virtual twin mirrors real machine state. Predictive failure alerts in AR. Integrates with IoT/SCADA platforms including OPC-UA and MQTT protocols.

AR Quality Inspection & Measurement

Compare manufactured parts against CAD models in real-time AR. Visual tolerance indicators, measurement overlays, pass/fail indicators. Inspect without physical gauges. 60% faster inspection cycles. Automatic documentation of every inspection with photo evidence.

AR Safety & Compliance Inspection

Inspect fire extinguishers, electrical panels, safety equipment with AR checklists overlaid in-situ. Auto-generate compliance reports. Photo documentation attached to AR inspection points. Ensures consistent audit-ready documentation every time.

AR Warehouse Pick & Pack

Visual navigation to bin locations on AR display. Highlight correct items, show quantity needed, verify with barcode scan. Hands-free with smart glasses. 40% fewer picking errors. Integrates with WMS for real-time inventory updates.

AR Training & Onboarding for Factory Workers

New workers learn machine operation through AR overlays instead of paper manuals. Interactive step-by-step guidance. Assessment built-in. 50% faster onboarding. Tracks competency and certification status per worker per station.

AR for Aerospace Manufacturing (HAL/ISRO Corridor)

Precision assembly guidance for aircraft components, satellite systems, and defense equipment. Traceability and compliance logging for every step. Security-cleared development for classified environments. Built for Bengaluru's aerospace manufacturing cluster.

AR for Automotive Component Manufacturing

Assembly guidance for engine parts, transmission components, and electronic systems. AR quality gates between stations. Integration with MES for real-time production tracking. Designed for Bengaluru's thriving auto component supplier ecosystem.

AR-Guided CNC & Machine Setup

Overlay setup instructions, tool paths, fixture positions on CNC machines. Reduce setup time between jobs. Visual guides for tool changes and material loading. For Bengaluru's precision engineering sector. Cuts changeover time by up to 35%.

AR for Facility Management & Plant Layout

Visualize proposed layout changes in AR before moving heavy equipment. See utility routing (pipes, wiring, HVAC) hidden behind walls. Plan maintenance access paths in AR. Make informed decisions on plant reconfiguration without costly mistakes.

Our Industrial AR Development Services

End-to-end factory floor AR from POC to full-scale deployment

HoloLens 2 Development

Microsoft Mixed Reality development with spatial mapping, hand tracking, eye tracking, and enterprise deployment via Intune. Build hands-free AR experiences for assembly, maintenance, and inspection on the factory floor.

RealWear & Smart Glasses

Rugged headset development for factory floors. Voice-controlled, hands-free AR on RealWear Navigator 500, Vuzix M400, and other industrial wearables. IP66-rated for dust, water, and harsh environments.

Tablet & Mobile AR for Factories

iPad and Android tablet AR for maintenance procedures, quality inspection, and training. Lowest hardware cost entry point. ARKit and ARCore development optimized for industrial use cases.

Digital Twin & IoT Integration

Connect AR to PLCs, SCADA, OPC-UA, MQTT, and sensor data streams. Build live digital twin overlays that show real-time machine health. Integration with Siemens, Rockwell, and custom IoT platforms.

3D Work Instruction Authoring

Convert CAD files (STEP, IGES, JT, CATIA, SolidWorks) to interactive AR instructions. Author step-by-step 3D guidance with animations, tool callouts, torque values, and quality checkpoints.

AR Content Management Platform

Update AR instructions without coding. Manage work instructions across multiple factory sites from a central dashboard. Version control, analytics, and role-based access for your AR content library.

Industrial AR in Other Locations

All Industrial AR SolutionsIndustrial AR Coimbatore

Explore Related AR/VR Solutions

Bengaluru AR/VR HubDigital Twin SolutionsReal Estate VR ToursIndustrial AR Solutions

Client Testimonials

Cartoon Mango was great to work with. They improvise and provide 24X7 support.

Gaurav Saxena

Media Manager - BCCI

Frequently Asked Questions

Common questions about AI automation for industrial AR development in Bengaluru

Can AR work on my factory floor in Bengaluru?
Yes, we design for industrial conditions — dust, heat, noise, glare. HoloLens 2 and RealWear are IP-rated for industrial use. We test all AR solutions in real factory environments before deployment, ensuring reliable performance in harsh conditions typical of Bengaluru manufacturing plants.
How much does factory floor AR cost?
POC starts from Rs.5-10 lakhs, pilot deployment Rs.15-30 lakhs, and full-scale rollout Rs.30-80 lakhs+ depending on number of workstations and complexity. This includes hardware recommendation, software development, 3D content authoring, integration with your existing systems, training, and ongoing support.
What hardware do I need for industrial AR?
Depends on use case. Tablets for maintenance and inspection (cheapest entry point). HoloLens 2 for hands-free assembly guidance. RealWear for harsh environments with voice control. We recommend hardware based on your specific factory conditions, budget, and use case requirements — and can run a comparative pilot.
Can AR pull data from our ERP/SAP system?
Yes, we integrate with SAP, Oracle, custom ERP, MES platforms (Siemens, Rockwell), and IoT platforms. Live data flows into AR views in real-time. We build middleware connectors and APIs to pull work orders, parts data, maintenance schedules, and sensor readings directly into the AR experience.
How long to deploy AR on a production line?
POC in 4 weeks, pilot on one production line in 2-3 months, full factory rollout in 4-6 months. We start with highest-impact use cases — typically assembly guidance or maintenance procedures — prove ROI, then scale. Agile methodology with regular demos every sprint.
Will workers accept AR on the factory floor?
Our designs prioritize simplicity. Large icons, minimal text, step-by-step flow. Workers typically adopt AR within 1-2 days of training. We include change management support, run hands-on workshops with your teams, and iterate on UI based on real worker feedback during pilot phase.
Can AR replace paper work instructions?
Yes, and it's significantly better. AR instructions are always current (updated centrally from one source), include 3D visualization overlaid on the actual workpiece, are contextual to each step, and capture completion data automatically. No more outdated binders, no more version control issues, full traceability built in.
What ROI can I expect from industrial AR?
Most clients see ROI in 12 months through: 90% fewer assembly errors, 50% faster new worker training, 30% reduced equipment downtime, elimination of paper manual printing and distribution costs, and reduced travel costs from AR remote assistance. We build a business case with you before starting.

We Have Delivered 100+ Digital Products

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Innovation and Development Partners for BCCI's official Fantasy Gaming Platform

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Kotak Mahindra Bank

Designing a seamless user experience for Kotak 811 digital savings account

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Cartoon Mango - UI/UX Design and Application development Company from Coimbatore and Bangalore, India

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Coimbatore
#509, Red Rose Plaza, DB Road, RS Puram, Coimbatore 641002

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+91-9952361618
Email
contact@cartoonmango.com